MSI-H Series Magnetostrictive Linear Position Sensor with Analog Output

THE SCOPE OF SUPPLY INCLUDES:

Linear position sensor

Certificate of Conformity

Manual

Warranty card

Mating connectors and magnets for the sensor must be ordered separately!

TECHNICAL REQUIREMENTS FOR ORDER PLACEMENT

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MSI-H

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D60

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Series:

MSI-H - Rod-Type

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Flange Type:

M – M18 × 1.5, rod Ø10 mm

S – 3/4”-16 UNF, rod Ø10 mm

R – M18 × 1.5 with M4 thread on rod end, Ø10 mm

Z – 3/4”-16 UNF with M4 thread on rod end, Ø10 mm

T – 3/4”-16 UNF with raised face, Ø10 mm

V – M18 × 1.5 with FKM seal, Ø10 mm

U – 3/4”-16 UNF with raised face, FKM seal, Ø10 mm

H – 3/4”-16 UNF, FKM seal, Ø10 mm

L – 3/4”-16 UNF, rod Ø7 mm

K – M18 × 1.5, rod Ø7 mm

R - M18 x 1.5, резьба M4 в конце, шток Ø 10 мм

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Measuring Range:

0025...6000 mm, 1 mm step

Other lengths available on request

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Zero Point:

T - 50 mm

B - 30 mm

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Connection:

D34 – M12 (5-pin) male connector

D60 – M16 (6-pin) male connector

S32 – M16 (8-pin) male connector

S115 – M12 (8-pin) male connector

R02 – PVC cable without connector, 2 m; option: R01...R20 (1...20 m)

H02 – PUR cable without connector, 2 m; option: H01...H20 (1...20 m)

T02 – PTFE cable without connector, 2 m; option: T01...T20 (1...20 m)

S02 – Silicone cable without connector, 2 m; option: S01...S20 (1...20 m)

W02 – Moisture-resistant cable without connector, 2 m; option: W01...W20 (1...20 m)

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Output Signal:

1 output with 1 position magnet

V01 – Output 1: 0…10 V

V11 – Output 1: 10…0 V

V21 – Output 1: -10…10 V

V31 – Output 1: 10…-10 V

V41 – Output 1: 0…5 V

V51 – Output 1: 5…0 V

V61 – Output 1: -5…5 V

A01 – Output 1: 4…20 mA

A11 – Output 1: 20…4 mA

A21 – Output 1: 10…20 mA

A31 – Output 1: 20…0 mA

A41 – Output 1: 0…24 mA

A51 – Output 1: 24…0 mA

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2 outputs with 2 position magnets

V02 – Output 1: 0…10 V; Output 2: 0…10 V

V12 – Output 1: 10…0 V; Output 2: 10…0 V

V22 – Output 1: -10…10 V; Output 2: -10…10 V

V32 – Output 1: 10…-10 V; Output 2: 10…-10 V

V42 – Output 1: 0…5 V; Output 2: 0…5 V

V52 – Output 1: 5…0 V; Output 2: 5…0 V

V62 – Output 1: -5…5 V; Output 2: -5…5 V

A02 – Output 1: 4…20 mA; Output 2: 4…20 mA

A12 – Output 1: 20…4 mA; Output 2: 20…4 mA

A22 – Output 1: 0…20 mA; Output 2: 0…20 mA

A32 – Output 1: 20…0 mA; Output 2: 20…0 mA

A42 – Output 1: 0…24 mA; Output 2: 0…24 mA

A52 – Output 1: 24…0 mA; Output 2: 24…0 mA

2 outputs with 1 position magnet

V03 – Output 1: 0…10 V; Output 2: 10…0 V

V04 – Output 1: 10…-10 V; Output 2: -10…10 V

A03 – Output 1: 4…20 mA; Output 2: 20…4 mA

A04 – Output 1: 4…20 mA; Output 2: 0…10 V

A24 – Output 1: 4…20 mA; Output 2: 10…0 V

2 outputs with 1 position magnet (position + velocity*)

V01 xxxx – Output 1: 0…10 V; Output 2 (velocity): 0…10 V

V11 xxxx – Output 1: 10…0 V; Output 2 (velocity): 10…0 V

A01 xxxx – Output 1: 4…20 mA; Output 2 (velocity): 4…20 mA

A11 xxxx – Output 1: 20…4 mA; Output 2 (velocity): 20…4 mA

Velocity range 1: 0.1…10 m/s (0001…0100)

Example 1: (-5.5…0…5.5 m/s = 10…0…10 V) = V01 0055

Velocity range 2: 25…90 mm/s (1025…1090)

Example 2: (-50…0…50 mm/s = 4…12…20 mA) = A41 1050

Measured quantity

Position

Operating range, L

25 — 6000 mm, 1 mm step

Velocity

0.025 - 10 m/s

Movement speed

Any

Cycle time

0.5 ms up to 1200 mm; 1.0 ms up to 2400 mm;

2.0 ms up to 3800 mm;

Status diagnostics

LEDs next to the connector

INTERFACE

Analog interface

For voltage (control input impedance: > 5 kΩ)

For current (min./max. load resistance: 0/500 Ω)

Number of magnet

1-2

Max cable length

For stable operation, it is recommended to use a cable no longer than 35 meters

POSITION MEASUREMENT ACCURACY

Resolution

16-bit DAC, 0.0015% (minimum 1 μm)

Linearity deviation

For L ≤ 500 mm: ±50 μm

For L > 500 mm: ±0.01% of the measuring range

Repeatability

< ± 0.001 % F.S. (minimum ± 2.5 µm)

VELOCITY MEASUREMENT ACCURACY

Velocity resolution

0.1 mm/s

Linearity error

< 0.5 %

OPERATING CONDITIONS

Operating temperature

-40 °C…+85 °C

Rated pressure

350 bar, 600 bar peak (optional 800 bar)

Humidity

90 % rel. humidity, no condensation

Ingress protection 

IP65, IP67 at cable outletat cable outlet

MATERIALS

Sensor electronics housing

Anodized aluminum

Sensor rod

Stainless steel ASTM A269-13 / TP304l (10x1.5)

Flange

Stainless steel 08Х18Н10 / AISI 304

MOUNTING

Mounting position

Any orientation. For horizontal installation of sensors with an operating range exceeding 1000 mm, the rod must be supported or fixed at the end

Flange parameters

Flange thread M18х1.5, M22 x 1.5 or 3/4" - 16 UNF

Position magnet attachment

Mounting hardware and screws made of non-magnetic material

ELECTRICAL CONNECTION

Operating voltage

For L < 2500: +12/24 VDC (-10% / +20%)

For L > 2500: +24 VDC (-15% / +20%)

Reverse polarity protection

up to –30 V DC

Overvoltage protection

up to 36 V DC

Current consumption

50…140 mA (depending on sensor length)

Insulation resistance

500 V DC (between sensor housing and 0 V DC)

STANDARDS, EMC TESTS

Shock test

100 g, single shock according to IEC 60068-2-7

Vibration test

15 g / 10–2000 Hz according to IEC 60068-2-6

EMC Tests

GOST R IEC 61326-1-2014

CABLE

PIN

FUNCTION

D34

D60

S115

S32

Black

2

1

5

1

Output 1: position

White

5

2

2

2

0 VDC Output 1

Yellow

4

3

3

3

Output 2: position or velocity

Green

5

4

2

-

0 VDC Output 2

-

-

-

5

Output 3: position

Red

1

5

7

7

+24 VDC (-15% / +20%)

Blue

3

6

6

6

0 VDC (power supply)

PIN CONFIGURATION D34

PIN

OUTPUT

M12-A male connector

(view from sensor side)

1

+24 VDC (-15% / +20%)

2

Output 1: position

3

0 VDC (power supply)

4

Output 2: position

5

0 VDC output №1, 2

AVAILABLE OUTPUT SIGNAL COMBINATIONS FOR THE CONNECTION CONFIGURATION

Description

Interface order code

Output 1

Output 2

1 output with 1 position magnet

A01

4…20 mA

Not applicable 

A21

0…20 mA

A11

20…4 mA

A31

20…0 mA

2 output with 1 position magnet

V03

0…10 V

10…0 V

PIN CONFIGURATION D60

PIN

OUTPUT

M16 male connector

(view from sensor side)

1

Output 1: position

2

0 VDC output №1

3

Output 2: position or velocity

4

0 VDC output №2

5

+24 VDC (-15% / +20%)

6

0 VDC (power supply)

AVAILABLE OUTPUT SIGNAL COMBINATIONS FOR D60 CONNECTION CONFIGURATION WITH CABLE OUTLET

Description

Interface order code

Output 1

Output 2

1 output with 1 position magnet

V01

0…10 V

Not applicable 

V11

10…0 V

V21

-10…10 V

V31

10…-10 V

V41

0…5 V

V51

5…0 V

V61

-5…5 V

A01

4…20 mA

A11

20…4 mA

A21

0…20 mA

A31

20…0 mA

A41

0…24 mA

A51

24…0 mA

2 outputs with 2 position magnets

V02

0…10 V

0…10 V

V12

10…0 V

10…0 V

V22

-10…10 V

-10…10 V

V32

10…-10 V

10…-10 V

V42

0…5 V

0…5 V

V52

5…0 V

5…0 V

V62

-5…5 V

-5…5 V

A02

4…20 mA

4…20 mA

A12

20…4 mA

20…4 mA

A22

0…20 mA

0…20 mA

A32

20…0 mA

20…0 mA

A42

0…24 mA

0…24 mA

A52

24…0 mA

24…0 mA

2 outputs with 1 position magnet

V03

0…10 V

10…0 V

V04

10…-10 V

-10…10 V

A03

4…20 mA

20…4 mA

A04

4…20 mA

0…10 V

2 outputs with 1 position magnet (position + velocity)

V01 xxxx

0…10 V

0…10 V

V11 xxxx

10…0 V

10…0 V

A01 xxxx

4…20 mA

4…20 mA

A11 xxxx

20…4 mA

20…4 mA

PIN CONFIGURATION S115

PIN

OUTPUT

M12-A male connector (view from sensor side)

1

Not applicable

2

0 VDC output №1, 2

3

Output 2: position

4

Not applicable

5

Output 1: position

6

0 VDC (power supply)

7

+24 VDC (-15% / +20%)

8

Not applicable

AVAILABLE OUTPUT SIGNAL COMBINATIONS FOR THE CONNECTION CONFIGURATION

Description

Interface order code

Output 1

Output 2

1 output with 1 position magnet

A01

4…20 mA

Not applicable 

A21

0…20 mA

A11

20…4 mA

A31

20…0 mA

2 output with 1 position magnet

V03

0…10 V

10…0 V

PIN CONFIGURATION S32

PIN

OUTPUT

M16 male connector (view from sensor side)

1

Output 1: position

2

0 VDC output №1, №2, №3

3

Output 2: position

4

Not applicable 

5

Output 3: position

6

0 VDC (power supply)

7

+24 VDC (-15% / +20%)

8

Not applicable 

AVAILABLE OUTPUT SIGNAL COMBINATIONS FOR THE CONNECTION CONFIGURATION

Description

Interface order code

Output 1

Output 2

Output 3

1 output with 1 position magnet

A01

4…20 mA

Not applicable 

Not applicable 

A21

0…20 mA

A11

20…4 mA

A31

20…0 mA

2 outputs with 1 position magnet

V03

Not applicable 

0…10 V

10…0 V

VOLTAGE OUTPUT:

CURRENT OUTPUT:

OPERATING MODES

Application options

• Single-position sensor (standard) for position or velocity measurement.

• Dual-position sensor for simultaneous measurement of two positions.

CONNECTION DIAGRAM FOR DEVICE WITH ACTIVE SENSING CHANNEL

CONNECTION DIAGRAM FOR DEVICE WITH PASSIVE SENSING CHANNEL

MSI-253 124 HANDHELD PROGRAMMER

Description:

Handheld programmer for analog sensors of the following series:

MSI-H,

MSI-P,

MSI-D,

MSI-F.

Functions:

Programming of the measuring range, output signal inversion.

Scope of delivery:

Handheld programmer art. no.: MSI-253 124 (1 pc.),

Power supply 220 VAC → 24 VDC (1 pc.),

Connection cable for sensor interface (1 pc.),

User manual.

LED DIAGNOSTICS

GREEN

RED

STATUS

Off

Off

No power supply or sensor fault

On

Off

Normal operation

On

On

No position magnet or incorrect number of magnets

Flashing

Off

Programming mode ( analog output only)