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MSI-D Series Linear Position Sensor with Start/Stop Output

Rod-style, high-precision, absolute, non-contact magnetostrictive position sensor with remote electronics, featuring a measuring range from 25 to 3800 mm.
Position measurement is performed using ring-type position magnets that move along the waveguide without physical contact.
The sensor flange is made of high-quality stainless steel and is designed for long-term industrial operation.

Price on request

CONFIGURATOR
CONTACT US

Design features

  • Modular design allows fast replacement without depressurizing the hydraulic circuit
  • The sensor consists of two parts: the sensor electronics and the waveguide are separated by a distance of up to 350 mm for bottom connection and up to 600 mm for side connection.
  • Compatible with all Temposonics position magnets and selected BALLUFF magnets
  • Zero position offset of 50 mm, 30 mm, or customer-specific value
  • Absolute linear measurement (output signals proportional to magnet displacement)
  • LED status indicator for diagnostics
  • High accuracy: resolution up to 1 µm
  • Measuring length from 25 to 3800 mm (1 mm increments)
  • Linearity < 0.01 %
  • Repeatability < 0.001 %
  • Operating temperature up to +85 °C
  • Optional operating pressure up to 800 bar
  • Protection class IP67

Configurator

MSI-D

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_

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_

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R

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MSI-D Series Linear Position Sensor with Start/Stop Output, order code:

Scope of delivery

THE SCOPE OF SUPPLY INCLUDES:

Linear position sensor

Certificate of Conformity

Manual

Warranty card

Mating connectors and magnets for the sensor must be ordered separately!

Product ordering code

TECHNICAL REQUIREMENTS FOR ORDER PLACEMENT

1

2

3

4

5

6

7

MSI-D

.

1

D

3

S

.

0

5

0

0

.

T

.

D60

.

R01

1

Series:

MSI-D - Rod-type

2

Flange type:

1 - Embeddable flange Ø 34,5 mm

2 - M18x1.5 flange (standard)

3 - Embeddable flange Ø 26,92 mm

3

Connection type:

D1S - Side connection. Polyurethane cable, 250 mm long

D2S - Side connection. Polyurethane cable, 400 mm long

D3S - Side connection. Polyurethane cable, 600 mm long

R4B - Bottom connection. Single wires with a flat connector, length 170 mm

R5B - Bottom connection. Single wires with a flat connector, length 230 mm

R6B - Bottom connection. Single wires with a flat connector, length 350 mm

4

Measuring range:

0025...3800 mm, 1 mm step

Other lengths available on request

5

Zero point:

T - 50 mm

B - 30 mm

6

Connection:

D60 - 6-pin male connector, M16

R02 - PVC cable without connector, 2 m; option: R01...R20 (1...20 m)

H02 - PUR cable without connector, 2 m; option: H01...H20 (1...20 m)

T02 - Teflon cable without connector, 2 m; option: T01...T20 (1...20 m)

S02 - Silicone cable without connector, 2 m; option: S01...S20 (1...20 m)

W02 - Water-resistant cable without connector, 2 m; option: W01...W20 (1...20 m)

7

Output signal:

R01 - Start/Stop

R5 - Start/Stop for injection molding machines

Technical specifications

OUTPUT PARAMETERS

Measured value

Position

Operating range, L

25 — 3800 mm, 1 mm step

Measured velocity

0.025 - 10 м/с

Displacement speed

Any

Update rate

0.5 ms up to 1200 mm; 1.0 ms up to 2400 mm; 2.0 ms up to 3800 mm

Status diagnostics

LEDs next to the connector

INTERFACE

Digital interface

RS-485/422

Data transfer protocol

Start/Stop

Number of magnets

1

Max cable length

For stable operation, it is recommended to use a cable no longer than 50 meters

POSITION MEASUREMENT ACCURACY

Linearity

< ± 0.01 % F.S. (minimum ± 40 µm)

Repeatability

< ± 0.001 % F.S. (minimum ± 2.5 µm)

OPERATING CONDITIONS

Operating temperature

-40 °C…+105 °C

Rated pressure

350 bar, 600 bar peak (optional 800 bar)

Humidity

90 % rel. humidity, no condensation

Ingress protection 

IP65, IP67 at cable outlet

MATERIALS

Sensor electronics housing

Aluminum

Sensor rod

Stainless steel ASTM A269-13 / TP304l (10x1.5)

Flange

Stainless steel 08Х18Н10 / AISI 304

MOUNTING

Mounting position

Any orientation. For horizontal installation of sensors with an operating range exceeding 1000 mm, the rod must be supported or fixed at the end

Flange parameters

Flange thread M18×1.5 or 3/4"-16 UNF

Position magnet mounting

Mounting hardware and screws made of non-magnetic material

ELECTRICAL CONNECTION

Operating voltage

For L < 2500: +12/24 VDC (-10% / +20%)

For L > 2500: +24 VDC (-15% / +20%)

Reverse polarity protection

up to –30 V DC

Overvoltage protection

up to 36 V DC

Current consumption

50…140 mA (depending on sensor length)

Insulation resistance

500 V DC (between sensor housing and 0 V DC)

STANDARDS, EMC TESTS

Shock test

100 g, single shock according to IEC 60068-2-7

Vibration test

15 g / 10–2000 Hz according to IEC 60068-2-6

EMC tests

GOST R IEC 61326-1-2014

Connection: cable outlet

CABLE

D60

FUNCTION

Black

1

Stop (-)

White

2

Stop (+)

Yellow

3

Start (+)

Green

4

Start (-)

Red

5

+24 V DC (−15 % / +20 %)

Blue

6

0 V DC (power source)

Connection: D60 connector

PIN ASSIGNMENT

PIN

FUNCTION

M16 male connector

(view from the sensor side)

1

Stop (-)

2

Stop (+)

3

Start (+)

4

Start (-)

5

+24 V DC (−15 % / +20 %)

6

0 V DC (power supply)

Installation recommendations

ELECTRONICS CONNECTION OPTIONS

BOTTOM CONNECTION

SIDE CONNECTION

CONNECTION TYPE No. 1

Embeddable flange Ø 34,5 mm, side connection:

Embeddable flange Ø 34,5 mm, bottom connection:

Installation recommendations:

CONNECTION TYPE No. 2

M18x1.5 flange (standard) for bottom electronics connection

M18x1.5 flange (standard) for side electronics connection

Installation recommendations:

CONNECTION TYPE No.3

Embeddable flange Ø26.92 mm for bottom electronics connection

Embeddable flange Ø26.92 mm for side electronics connection

Installation recommendations:

EXAMPLE OF SENSOR INSTALLATION IN A HYDRAULIC CYLINDER

Embeddable Ø29,92 mm with bottom connection

M18x1.5 flange (standard) for bottom electronics connection

* The zero position is specified when ordering the sensor and can be set at a distance of 30 mm or 50 mm

* Non-magnetic spacer No. 1 is required only when the zero position is set at 30 mm from the linear position sensor flange and the sensor sleeve is made of magnetic material.

Interface

DIGITAL INTERFACE START/STOP

The "Ready" signal generation indicates a new measurement cycle and occurs in the Start/Stop module simultaneously with the "Start" signal.

After the "Start" signal is generated, the Start/Stop module switches to line listening mode and waits for the "Stop" signal from the linear position sensor. The time difference (dt) between the "Start" and "Stop" signals is directly proportional to the position of the position magnet.

Connection example

CONNECTION DIAGRAM FOR THE DEVICE (Duplex)

CONNECTION DIAGRAM FOR THE DEVICE (Half-Duplex)

Status diagnostics


LED DIAGNOSTICS


GREEN

RED

STATUS

Off

Off

No power supply or sensor fault

On

Off

Normal operation

On

On

No position magnet or incorrect number of magnets

Flashing

Off

Programming mode ( analog output only)

Interchangeability

MSIBalluffTemposonics
MSI-H EtherCATBTL7 -Y/Z- Series – EtherCATR-Series V RH5 EtherCAT
MSI-H ProfinetBTL7 -Y/Z- Series - ProfinetR-Series V RH5 Profinet
MSI-H AnalogBTL7 -Y/Z- Series - Analog voltageR-Series V RH5 Analog
MSI-H SSIBTL7 -Y/Z- Series – SSIR-Series V RH5 SSI
MSI-H AnalogBTL7 -Y/Z- Series - Analog currentR-Series V RH5 Analog
MSI-H SSIBTL7 -A/B- Series – SSIR-Series V RH5 SSI
MSI-H EtherCATBTL7 -A/B- Series – EtherCATR-Series V RH5 EtherCAT
MSI-H ProfinetBTL7 -A/B- Series – ProfinetR-Series V RH5 Profinet
MSI-H AnalogBTL7 -A/B- Series - Analog voltageR-Series V RH5 Analog
MSI-H AnalogBTL7 -A/B- Series - Analog currentR-Series V RH5 Analog
MSI-H CANopenBTL5 -Y/Z- Series – CANopenR-Series RH CANopen
MSI-H ProfinetBTL5 -Y/Z- Series – ProfibusR-Series V RH5 Profinet
MSI-H CANopenBTL5 -A/B- Series - CANopenR-Series RH CANopen
MSI-H ProfibusBTL5 -A/B- Series - ProfibusR-Series RH Profibus
MSI-P analog или MSI-PB analogBTL B1 - Profile PA – AnalogR-Series V RP5 analog
MSI-PB analogBTL C1 - Profile PF – AnalogR-Series V RP5 analog
MSI-P analog или MSI-PB analogBTL C1 - Profile PA – AnalogR-Series V RP5 analog
MSI-P analog или MSI-PB analogBTL B1 - Profile PA – AnalogR-Series V RP5 analog
MSI-P SSIBTL7 -P- Series – DigitalR-Series V RP5 SSI
MSI-PB analogBTL7 -P- Series - Analog voltageR-Series V RP5 analog
MSI-P SSIBTL7 -P- Series – SSIR-Series V RP5 SSI
MSI-PB analogBTL7 -P- Series - Analog currentR-Series V RP5 analog
MSI-P EtherCATBTL7 -P- Series – EtherCATR-Series V RP5 EtherCAT
MSI-P ProfinetBTL7 -P- Series – ProfinetR-Series V RP5 Profinet
MSI-P analog или MSI-PB analogBTL6 -PF- Series - Analog voltageR-Series V RP5 analog
MSI-P analog или MSI-PB analogBTL6 -PF- Series - Analog currentR-Series V RP5 analog
MSI-P или MSI-PB Start/StopBTL6 -A1- Series – DigitalE-Series EP2 Start/Stop
MSI-P EtherCATBTL6 -A1- Series – EtherCATR-Series V RP5 EtherCAT
MSI-P analog или MSI-PB analogBTL6 -A1- Series - Analog voltageR-Series V RP5 analog
MSI-P CANopenBTL5 -P- Series – CANopenE-Series RP CANopen
MSI-P ProfibusBTL5 -P- Series – ProfibusE-Series RP Profibus
MSI-P или MSI-PB Start/StopBTL7 -BE/BF- Serie - DigitalE-Series EP2 Start/Stop
MSI-P SSIBTL7 -BE/BF- Serie – SSIR-Series V RP5 SSI
MSI-P или MSI-PB Start/StopBTL7 -ZE/ZF- Serie – DigitalE-Series EP2 Start/Stop
MSI-P ProfibusBTL5 -P- Series – ProfibusE-Series RP Profibus
MSI-H Start/StopBTL7 -BE/BF- Serie - DigitalE-Series EH Start/Stop
MSI-H SSIBTL7 -BE/BF- Serie – SSIR-Series V RH5 SSI
MSI-H Start/StopBTL7 -ZE/ZF- Serie – DigitalE-Series EH Start/Stop
MSI-H SSIBTL7 -ZE/ZF- Serie – SSIR-Series V RH5 SSI
MSI-H Start/StopBTL7 -CE- Serie – DigitalE-Series EH Start/Stop
MSI-H SSIBTL7 -CE- Serie – SSIR-Series V RH5 SSI
MSI-H Start/StopBTL7 -CD- Series – DigitalE-Series EH Start/Stop
MSI-H AnalogBTL7 -CD- Series - Analog voltageR-Series V RH5 Analog
MSI-H SSIBTL7 -CD- Series – SSIR-Series V RH5 SSI
MSI-H AnalogBTL7 -CD- Series - Analog currentR-Series V RH5 Analog
MSI-B AnalogBTL7 -K- Series - Analog voltage
MSI-B AnalogBTL7 -K- Series - Analog current
MSI-H CANopenBTL5 -W- Series – CANopenR-Series RH CANopen
MSI-H CANopenBTL5 -WB- Series - CANopenR-Series RH CANopen
MSI-H Start/StopBTL5 -WB- Series – DigitalE-Series EH Start/Stop
MSI-H Start/StopBTL5 -W- Series – DigitalE-Series EH Start/Stop
MSI-H CANopenBTL5 -HB- Series – CANopenR-Series RH CANopen
MSI-H Start/StopBTL5 -HB- Series – DigitalE-Series EH Start/Stop
MSI-H CANopenBTL5 -K- Series – CANopenR-Series RH CANopen
MSI-H Start/StopBTL5 -K- Series – DigitalE-Series EH Start/Stop
MSI-B SSIBTL5 -K- Series – SSI
MSI-FR-Series V RF5 R-Series V RFV
MSI-DR-Series V RDV
MSI-H DeviceNetR-Series RH DeviceNet
MSI-H DeviceNetR-Series RP DeviceNet
MSI-P DeviceNetE-Series RP DeviceNet

Downloads

Technical Documentation
Manual MSI-H with Start/Stop output

v.2.2 – 20.11.25

PDF

22 МБ

22 МБ

Technical drawing
Technical drawing MSI-D

31.05.2023

PDF

11 МБ

11 МБ

Certificates
Declaration of Conformity (valid until 15.03.2028)

04.07.2024

PDF

503 КБ

503 КБ

Declaration of Conformity (valid until 20.07.2025)

04.07.2024

PDF

2 МБ

2 МБ

Declaration of Conformity (valid until 27.11.2028)

28.11.2025

PDF

1 МБ

1 МБ

Inquiry Form
Inquiry Form for Selection of MSI-D Linear Position Sensors

PDF

3 МБ

3 МБ

Contact a specialist

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    Configurator
    Reset CONFIGURATOR
    Flange type
    Select

    Embeddable flange Ø 34,5 mm

    M18x1.5 flange (standard)

    Embeddable flange Ø 26,92 mm

    Connection method
    Select

    Side connection. PUR cable, length 250 mm

    Side connection. PUR cable, length 400 mm

    Side connection. PUR cable, length 600 mm

    Bottom connection. Single wires with flat connector, length 170 mm

    Bottom connection. Single wires with flat connector, length 230 mm

    Bottom connection. Single wires with flat connector, length 350 mm

    Measuring range
    Select

    NON-STANDARD mm

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    3685 mm

    3690 mm

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    3755 mm

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    3985 mm

    3990 mm

    3995 mm

    4000 mm

    Zero point
    Select

    Zero point 50 mm

    Zero point 30 mm

    Connection type
    Select

    D60: 6-pin male connector, M16. Mating connector: MSI-370 423 (straight), MSI-370 460 (right-angle)

    S32: 8-pin male connector, M16. Mating connector: MSI-BCC00TT (straight), MSI-BCC00UP (right-angle)

    PVC cable without connector (PVC, Ø6, 3х2х0,125 mm², AWG 26, -10…+80 °C, color: black)

    PUR cable (PUR, Ø7.5, 3х2х0.3 mm², AWG 22, -30…+80 °C, color: grey)

    Teflon cable (Ø5.9, 6х0,75 mm², AWG 18, -100…+180 °C, color: black)

    Silicone cable (Ø7.5, 6х0,3 mm², AWG 22, −50…+180 °C, color: black)

    Water-resistant cable (Ø8.25, 3х2х0,55 mm², AWG 20, -30…+90 °C, color: blue)

    Cable length
    Select

    Without cable

    1 m

    2 m

    3 m

    4 m

    5 m

    6 m

    7 m

    8 m

    9 m

    10 m

    11 m

    12 m

    13 m

    14 m

    15 m

    16 m

    17 m

    18 m

    19 m

    20 m

    Output signal
    Select

    Start/Stop

    Start/Stop for injection molding machines

    Navigation
    Linear Position Sensors Rod-Type

    MSI-D Series Linear Position Sensor with Start/Stop Output

    • Short description
    • Design features
    • Configurator
    • Scope of delivery
    • Product ordering code
    • Technical specifications
    • Connection: cable outlet
    • Connection: D60 connector
    • Installation recommendations
    • Interface
    • Connection example
    • Status diagnostics
    • Interchangeability
    • Related products
    • Downloads
    • Contact a specialist

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