MSI-F Series Magnetostrictive Linear Position Sensor with Analog Output

THE SCOPE OF SUPPLY INCLUDES:

Linear position sensor

Certificate of Conformity

Manual

Warranty card

Mating connectors and magnets for the sensor must be ordered separately!

TECHNICAL REQUIREMENTS FOR ORDER PLACEMENT

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MSI-F

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D60

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X

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Series:

MSI-F - flexible

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Flange Type:

M – M18 × 1.5, rod Ø10 mm

S – 3/4”-16 UNF, rod Ø10 mm

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Measuring Range:

0900...20000 mm, 5 mm step

Other lengths available on request

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Zero Point:

T – 50 mm (for lengths < 8000 mm)

T2 – 130 mm (for lengths ≥ 8000 mm)

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Connection:

D34 – M12 (5-pin) male connector

D60 – M16 (6-pin) male connector

S32 – M16 (8-pin) male connector

S115 – M12 (8-pin) male connector

R02 – PVC cable without connector, 2 m; option: R01...R20 (1...20 m)

H02 – PUR cable without connector, 2 m; option: H01...H20 (1...20 m)

T02 – PTFE cable without connector, 2 m; option: T01...T20 (1...20 m)

S02 – Silicone cable without connector, 2 m; option: S01...S20 (1...20 m)

W02 – Moisture-resistant cable without connector, 2 m; option: W01...W20 (1...20 m)

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Output Signal:

1 output with 1 position magnet

V01 – Output 1: 0…10 V

V11 – Output 1: 10…0 V

V21 – Output 1: -10…10 V

V31 – Output 1: 10…-10 V

V41 – Output 1: 0…5 V

V51 – Output 1: 5…0 V

V61 – Output 1: -5…5 V

A01 – Output 1: 4…20 mA

A11 – Output 1: 20…4 mA

A21 – Output 1: 10…20 mA

A31 – Output 1: 20…0 mA

A41 – Output 1: 0…24 mA

A51 – Output 1: 24…0 mA

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2 outputs with 2 position magnets

V02 – Output 1: 0…10 V; Output 2: 0…10 V

V12 – Output 1: 10…0 V; Output 2: 10…0 V

V22 – Output 1: -10…10 V; Output 2: -10…10 V

V32 – Output 1: 10…-10 V; Output 2: 10…-10 V

V42 – Output 1: 0…5 V; Output 2: 0…5 V

V52 – Output 1: 5…0 V; Output 2: 5…0 V

V62 – Output 1: -5…5 V; Output 2: -5…5 V

A02 – Output 1: 4…20 mA; Output 2: 4…20 mA

A12 – Output 1: 20…4 mA; Output 2: 20…4 mA

A22 – Output 1: 0…20 mA; Output 2: 0…20 mA

A32 – Output 1: 20…0 mA; Output 2: 20…0 mA

A42 – Output 1: 0…24 mA; Output 2: 0…24 mA

A52 – Output 1: 24…0 mA; Output 2: 24…0 mA

2 outputs with 1 position magnet

V03 – Output 1: 0…10 V; Output 2: 10…0 V

V04 – Output 1: 10…-10 V; Output 2: -10…10 V

A03 – Output 1: 4…20 mA; Output 2: 20…4 mA

A04 – Output 1: 4…20 mA; Output 2: 0…10 V

A24 – Output 1: 4…20 mA; Output 2: 10…0 V

2 outputs with 1 position magnet (position + velocity*)

V01 xxxx – Output 1: 0…10 V; Output 2 (velocity): 0…10 V

V11 xxxx – Output 1: 10…0 V; Output 2 (velocity): 10…0 V

A01 xxxx – Output 1: 4…20 mA; Output 2 (velocity): 4…20 mA

A11 xxxx – Output 1: 20…4 mA; Output 2 (velocity): 20…4 mA

Velocity range 1: 0.1…10 m/s (0001…0100)

Example 1: (-5.5…0…5.5 m/s = 10…0…10 V) = V01 0055

Velocity range 2: 25…90 mm/s (1025…1090)

Example 2: (-50…0…50 mm/s = 4…12…20 mA) = A41 1050

Measured quantity

Position, velocity

Operating range, L

900 — 20000 mm, 1 mm step

Velocity

0.025 - 10 m/s

Movement speed

Any

Cycle time

0.5 ms up to 1200 mm; 1.0 ms up to 2400 mm; 2.0 ms up to 3800 mm;

3.0 ms up to 7600 mm; 6.0 ms up to 16800 mm; 7.0 ms up to 20000 mm

Status diagnostics

LEDs next to the connector

INTERFACE

Analog interface

For voltage (control input impedance: > 5 kΩ)

For current (min./max. load resistance: 0/500 Ω)

Number of magnet

1-2

Max cable length

For stable operation, it is recommended to use a cable no longer than 35 meters

POSITION MEASUREMENT ACCURACY

Resolution

16-bit DAC, 0.0015% (minimum 1 μm)

Linearity deviation

For L ≤ 500 mm: ±50 μm

For L > 500 mm: ±0.01% of the measuring range

Repeatability

< ± 0.001 % F.S. (minimum ± 2.5 µm)

VELOCITY MEASUREMENT ACCURACY

Velocity resolution

0.1 mm/s

Linearity error

< 0.5 %

OPERATING CONDITIONS

Operating temperature

-40 °C…+75 °C

Humidity

90 % rel. humidity, no condensation

Ingress protection 

IP67, IP68 at cable outletat cable outlet

MATERIALS

Sensor electronics housing

Anodized aluminum

Sensor rod

Fluoroplastic / Teflon / PTFE

Flange

Stainless steel 08Х18Н10 / AISI 304

MOUNTING

Mounting position

Any. Flexible rod minimum bend radius: 250 mm

Flange parameters

Flange bolt M18 x 1.5 or 3/4" -16 UNF-3A, nut M18

Position magnet attachment

Mounting hardware and screws made of non-magnetic material

ELECTRICAL CONNECTION

Operating voltage

+12/24 VDC (-10% / +20%)

Reverse polarity protection

up to –30 V DC

Overvoltage protection

up to 36 V DC

Current consumption

50…140 mA (depending on sensor length)

Insulation resistance

500 V DC (between sensor housing and 0 V DC)

STANDARDS, EMC TESTS

Shock test

100 g, single shock according to IEC 60068-2-7

Vibration test

15 g / 10–2000 Hz according to IEC 60068-2-6

EMC Tests

GOST R IEC 61326-1-2014

CABLE

PIN

FUNCTION

D34

D60

S115

S32

Black

2

1

5

1

Output 1: position

White

5

2

2

2

0 VDC Output 1

Yellow

4

3

3

3

Output 2: position or velocity

Green

5

4

2

-

0 VDC Output 2

-

-

-

5

Output 3: position

Red

1

5

7

7

+24 VDC (-15% / +20%)

Blue

3

6

6

6

0 VDC (power supply)

PIN CONFIGURATION D34

PIN

OUTPUT

M12-A male connector

(view from sensor side)

1

+24 VDC (-15% / +20%)

2

Output 1: position

3

0 VDC (power supply)

4

Output 2: position

5

0 VDC output №1, 2

AVAILABLE OUTPUT SIGNAL COMBINATIONS FOR THE CONNECTION CONFIGURATION

Description

Interface order code

Output 1

Output 2

1 output with 1 position magnet

A01

4…20 mA

Not applicable 

A21

0…20 mA

A11

20…4 mA

A31

20…0 mA

2 output with 1 position magnet

V03

0…10 V

10…0 V

PIN CONFIGURATION D60

PIN

OUTPUT

M16 male connector

(view from sensor side)

1

Output 1: position

2

0 VDC output №1

3

Output 2: position or velocity

4

0 VDC output №2

5

+24 VDC (-15% / +20%)

6

0 VDC (power supply)

AVAILABLE OUTPUT SIGNAL COMBINATIONS FOR D60 CONNECTION CONFIGURATION WITH CABLE OUTLET

Description

Interface order code

Output 1

Output 2

1 output with 1 position magnet

V01

0…10 V

Not applicable 

V11

10…0 V

V21

-10…10 V

V31

10…-10 V

V41

0…5 V

V51

5…0 V

V61

-5…5 V

A01

4…20 mA

A11

20…4 mA

A21

0…20 mA

A31

20…0 mA

A41

0…24 mA

A51

24…0 mA

2 outputs with 2 position magnets

V02

0…10 V

0…10 V

V12

10…0 V

10…0 V

V22

-10…10 V

-10…10 V

V32

10…-10 V

10…-10 V

V42

0…5 V

0…5 V

V52

5…0 V

5…0 V

V62

-5…5 V

-5…5 V

A02

4…20 mA

4…20 mA

A12

20…4 mA

20…4 mA

A22

0…20 mA

0…20 mA

A32

20…0 mA

20…0 mA

A42

0…24 mA

0…24 mA

A52

24…0 mA

24…0 mA

2 outputs with 1 position magnet

V03

0…10 V

10…0 V

V04

10…-10 V

-10…10 V

A03

4…20 mA

20…4 mA

A04

4…20 mA

0…10 V

2 outputs with 1 position magnet (position + velocity)

V01 xxxx

0…10 V

0…10 V

V11 xxxx

10…0 V

10…0 V

A01 xxxx

4…20 mA

4…20 mA

A11 xxxx

20…4 mA

20…4 mA

PIN CONFIGURATION S32

PIN

OUTPUT

M16 male connector (view from sensor side)

1

Output 1: position

2

0 VDC output №1, №2, №3

3

Output 2: position

4

Not applicable 

5

Output 3: position

6

0 VDC (power supply)

7

+24 VDC (-15% / +20%)

8

Not applicable 

AVAILABLE OUTPUT SIGNAL COMBINATIONS FOR THE CONNECTION CONFIGURATION

Description

Interface order code

Output 1

Output 2

Output 3

1 output with 1 position magnet

A01

4…20 mA

Not applicable 

Not applicable 

A21

0…20 mA

A11

20…4 mA

A31

20…0 mA

2 outputs with 1 position magnet

V03

Not applicable 

0…10 V

10…0 V

PIN CONFIGURATION S115

PIN

OUTPUT

M12-A male connector (view from sensor side)

1

Not applicable

2

0 VDC output №1, 2

3

Output 2: position

4

Not applicable

5

Output 1: position

6

0 VDC (power supply)

7

+24 VDC (-15% / +20%)

8

Not applicable

AVAILABLE OUTPUT SIGNAL COMBINATIONS FOR THE CONNECTION CONFIGURATION

Description

Interface order code

Output 1

Output 2

1 output with 1 position magnet

A01

4…20 mA

Not applicable 

A21

0…20 mA

A11

20…4 mA

A31

20…0 mA

2 output with 1 position magnet

V03

0…10 V

10…0 V

INSTALLATION WITHOUT AUXILIARY TUBE

The minimum bend radius is 250 mm. Exceeding this limit may cause irreversible damage to the sensor waveguide due to stretching and deformation.

INSTALLATION WITH AUXILIARY TUBE

The sensor flange accommodates the installation of an auxiliary tube with the following dimensions:

- Outer Ø 10 mm, inner Ø 8 mm, maximum length 8 meters

- Outer Ø 12.7 mm, inner Ø 8.5 mm, maximum length 20 meters

The auxiliary tube must be made of non-magnetic material. For horizontal installation, clamping brackets must be installed every 500 mm.

For ordering the auxiliary tube:

Ø 10 mm: order code 100HFXXXXX, where XXXXX = stroke length in mm + 150 mm

Ø 12.7 mm: order code 127HFXXXXX, where XXXXX = stroke length in mm + 230 mm

Example:

For a sensor with a 900 mm stroke length, order code: 100HF01050

For a sensor with an 8500 mm stroke length, order code: 127HF08730

VOLTAGE OUTPUT:

CURRENT OUTPUT:

OPERATING MODES

Application options

• Single-position sensor (standard) for position or velocity measurement.

• Dual-position sensor for simultaneous measurement of two positions.

CONNECTION DIAGRAM FOR DEVICE WITH ACTIVE SENSING CHANNEL

CONNECTION DIAGRAM FOR DEVICE WITH PASSIVE SENSING CHANNEL

MSI-253 124 HANDHELD PROGRAMMER

Description:

Handheld programmer for analog sensors of the following series:

MSI-H,

MSI-P,

MSI-D,

MSI-F.

Functions:

Programming of the measuring range, output signal inversion.

Scope of delivery:

Handheld programmer art. no.: MSI-253 124 (1 pc.),

Power supply 220 VAC → 24 VDC (1 pc.),

Connection cable for sensor interface (1 pc.),

User manual.

LED DIAGNOSTICS

GREEN

RED

STATUS

Off

Off

No power supply or sensor fault

On

Off

Normal operation

On

On

No position magnet or incorrect number of magnets

Flashing

Off

Programming mode ( analog output only)

КОД ЗАКАЗ

АНАЛОГ от Temposonics

MSI-F.M._ _ _ _.T.***.A01

RFM_ _ _ _M***A01 (измеряемая длина до 7999мм)

MSI-F.M._ _ _ _.T2.***.A01

RFM_ _ _ _M***A01 (измеряемая длина от 8000 мм)

MSI-F.C._ _ _ _.T.***.A01

RFС_ _ _ _M***A01 (измеряемая длина до 7999мм)

MSI-F.C._ _ _ _.T2.***.A01

RFС_ _ _ _M***A01 (измеряемая длина от 8000 мм)

MSI-F.M._ _ _ _.T.***.V01

RFM_ _ _ _M***V01 (измеряемая длина до 7999мм)

MSI-F.M._ _ _ _.T2.***.V01

RFM_ _ _ _M***V01 (измеряемая длина от 8000 мм)

MSI-F.C._ _ _ _.T.***.V01

RFС_ _ _ _M***V01 (измеряемая длина до 7999мм)

MSI-F.C._ _ _ _.T2.***.V01

RFС_ _ _ _M***V01 (измеряемая длина от 8000 мм)

_ _ _ _ измеряемая длина (в мм)

*** тип подключения