MSI-F Series Linear Position Sensor with Start/Stop Output

THE SCOPE OF SUPPLY INCLUDES:

Linear position sensor

Certificate of Conformity

Manual

Warranty card

Mating connectors and magnets for the sensor must be ordered separately!

TECHNICAL REQUIREMENTS FOR ORDER PLACEMENT

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2

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MSI-F

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M

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0

9

0

0

0

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T

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D60

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R01

1

Series:

MSI-F - flexible

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Flange type:

M - M18 x 1.5, rod Ø 10 mm 

S - 3/4″ – 16 UNF, rod Ø 10 mm 

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Measuring range:

00900...20000 mm, 5 mm step

Other lengths available on request

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Zero point:

T - 50 mm (for lengths < 8000 mm)

T2 - 130 mm (for lengths ≥ 8000 mm)

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Connection:

D60 - 6-pin male connector, M16

R02 - PVC cable without connector, 2 m; option: R01...R20 (1...20 m)

H02 - PUR cable without connector, 2 m; option: H01...H20 (1...20 m)

T02 - Teflon cable without connector, 2 m; option: T01...T20 (1...20 m)

S02 - Silicone cable without connector, 2 m; option: S01...S20 (1...20 m)

W02 - Water-resistant cable without connector, 2 m; option: W01...W20 (1...20 m)

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Output signal:

R01 - Start/Stop

R5 - Start/Stop for injection molding machines

Measured value

Position

Operating range, L

900 — 20000 mm, 1 mm step

Measured velocity

0.025 - 10 m/s

Displacement speed

Any

Update rate

0.5 ms up to 1200 mm; 1.0 ms up to 2400 mm; 2.0 ms up to 3800 mm;

3.0 ms up to 7600 mm; 6.0 ms up to 16800 mm; 7.0 ms up to 20000 mm

Status diagnostics

LEDs next to the connector

INTERFACE

Digital interface

RS-485/422

Data transfer protocol

Start/Stop

Number of magnets

1

Max cable length

For stable operation, it is recommended to use a cable no longer than 50 meters

POSITION MEASUREMENT ACCURACY

Linearity deviation

< ± 0.01 % F.S. (minimum ± 50 µm for L < 500 mm)

Repeatability

< ± 0.001 % F.S. (minimum ± 2.5 µm)

VELOCITY MEASUREMENT ACCURACY

Resolution

0.1 mm/s

Linearity error

< 0.5 %

OPERATING CONDITIONS

Operating temperature

-40 °C…+75 °C

Humidity

90 % rel. humidity, no condensation

Ingress protection

IP67, IP68 at cable outlet

MATERIALS

Sensor electronics housing

Aluminum, plastic

Rod

Fluoroplastic / Teflon / PTFE

Flange

Stainless steel 08Х18Н10 / AISI 304

MOUNTING

Mounting position

Any. Maximum bending radius of the flexible rod: 250 mm.

Flange parameters

Flange thread M18 x 1.5 or 3/4" -16 UNF-3A, nut M18

Position magnet mounting

Spacer and screws made of non-magnetic material

ELECTRICAL CONNECTION

Operating voltage

24 V DC

Reverse polarity protection

up to –30 V DC

Overvoltage protection

up to 36 V DC

Current consumption

50…140 mA (depending on sensor length)

Insulation resistance

500 V DC (between sensor housing and 0 V DC)

STANDARDS, EMC TESTS

Shock test

100 g, single shock according to IEC 60068-2-7

Vibration test

15 g / 10–2000 Hz according to IEC 60068-2-6

EMC tests

GOST R IEC 61326-1-2014

CABLE

D60

FUNCTION

Black

1

Stop (-)

White

2

Stop (+)

Yellow

3

Start (+)

Green

4

Start (-)

Red

5

+24 VDC (-15% / +20%)

Blue

6

0 VDC (power supply)

PIN ASSIGNMENT

PIN

FUNCTION

M16 male connector

(view from sensor side)

1

Stop (-)

2

Stop (+)

3

Start (+)

4

Start (-)

5

+24 VDC (-15% / +20%)

6

0 VDC (power supply)

INSTALLATION WITHOUT AUXILIARY TUBE

The minimum bend radius is 250 mm. Exceeding this limit may cause irreversible damage to the sensor waveguide due to stretching and deformation.

INSTALLATION WITH AUXILIARY TUBE

The sensor flange accommodates the installation of an auxiliary tube with the following dimensions:

- Outer Ø 10 mm, inner Ø 8 mm, maximum length 8 meters

- Outer Ø 12.7 mm, inner Ø 8.5 mm, maximum length 20 meters

The auxiliary tube must be made of non-magnetic material. For horizontal installation, clamping brackets must be installed every 500 mm.

For ordering the auxiliary tube:

Ø 10 mm: order code 100HFXXXXX, where XXXXX = stroke length in mm + 150 mm

Ø 12.7 mm: order code 127HFXXXXX, where XXXXX = stroke length in mm + 230 mm

Example:

For a sensor with a 900 mm stroke length, order code: 100HF01050

For a sensor with an 8500 mm stroke length, order code: 127HF08730

DIGITAL INTERFACE START/STOP

The "Ready" signal generation indicates a new measurement cycle and occurs in the Start/Stop module simultaneously with the "Start" signal.

After the "Start" signal is generated, the Start/Stop module switches to line listening mode and waits for the "Stop" signal from the linear position sensor. The time difference (dt) between the "Start" and "Stop" signals is directly proportional to the position of the position magnet.

CONNECTION DIAGRAM (DUPLEX)

CONNECTION DIAGRAM (HAIF-DUPLEX)

LED DIAGNOSTICS

GREEN

RED

STATUS

Off

Off

No power supply or sensor fault

On

Off

Normal operation

On

On

No position magnet or incorrect number of magnets

Flashing

Off

Programming mode ( analog output only)